🏭 Maiyuri Factory Supervisor Dashboard
The single starting point for the factory supervisor every day.
Space: 00 Supervisor Command Center. Open this first, every morning.
Legend: ✅ = page ready (all dashboard cards are now linked)
A. Today's Factory Control
| Card | What it's for | Open |
|---|
| 🏭 | Daily Factory Opening | Check machine, labour, material, power, water and plan before starting. | ✅ SOP 01 |
| 📋 | Daily Production Planning | Decide product, target, material and labour for the day. | ✅ SOP 02 |
| 📊 | Daily Production Reporting | Capture actual output, rejection and issues at day end. | ✅ SOP 10 |
| 🌙 | End-of-Day Closing | Housekeeping + safe shutdown before locking up. | ✅ SOP 19 (Housekeeping) |
| 🚨 | Supervisor Escalation | When and how to alert Ram/Srinivasan. | ✅ SOP 20 |
B. Production & Quality
| Card | What it's for | Open |
|---|
| 🧱 | MIB 8-inch Mixing Recipe | Correct mix for consistent 8-inch bricks. | ✅ SOP 05 |
| 🧱 | MIB 6-inch Mixing Recipe | Correct mix for 6-inch bricks. | ✅ SOP 21 |
| ✅ | First 20 Bricks Approval | Stop bad production before scaling up. | ✅ SOP 06 |
| ⏱️ | Hourly Production Check | Catch quality drift every hour. | ✅ SOP 07 |
| 🔴🟡🟢 | Visual QC / Hold / Reject | Separate approved, hold and reject stock. | ✅ SOP 09 |
| 🏅 | Batch Quality Score | Score each batch's quality discipline. | ✅ SOP 22 |
C. Raw Material Control
| Card | What it's for | Open |
|---|
| 🟤 | Red Soil Receiving & Moisture | Accept only suitable soil; store correctly. | ✅ SOP 03 |
| ⏳ | M-Sand Dust Receiving | Accept and store m-sand dust. | ✅ SOP 23 |
| 🛢️ | Cement Receiving & Storage | Receive and keep cement dry. | ✅ SOP 24 |
| 🗂️ | Raw Material Separation Zone | Prevent mixing, spillover, moisture damage. | ✅ SOP 04 |
| 💦 | Moisture Control | Keep material moisture within limits. | ✅ SOP 25 |
D. Stacking, Curing & Stock
| Card | What it's for | Open |
|---|
| 🧊 | 20-Brick Mini-Stack & Sleeper | Standard stacking, ground protection, easy counting. | ✅ SOP 08 |
| 🪵 | Sleeper / Base Support | Keep good bricks off wet ground. | ✅ part of SOP 08 |
| 🏷️ | Batch Card / QR / NFC Tagging | Traceability for every batch. | ✅ SOP 26 |
| 💧 | Curing Area Movement | Move batches through curing without mixing/damage. | ✅ SOP 11 |
| 🟢 | Ready-for-Dispatch Approval | Only approved, cured bricks leave. | ✅ SOP 12 |
| 🔢 | Stock Counting | Count finished stock accurately. | ✅ SOP 27 |
E. Dispatch & Customer
| Card | What it's for | Open |
|---|
| 🚚 | Dispatch Planning | Right product, quantity, site, vehicle. | ✅ SOP 13 |
| 📦 | Loading Verification | Verify load + capture dispatch proof. | ✅ SOP 14 |
| 📸 | Delivery Photo Proof | Photo evidence of delivery. | ✅ part of SOP 14 |
| 🛠️ | Vehicle Maintenance Checklist | Avoid delivery failures from vehicle issues. | ✅ SOP 15 |
| 🤝 | Factory Visit Handling | Professional visit + lead capture. | ✅ SOP 16 |
F. Reports & Logs
| Card | What it's for | Open |
|---|
| 📊 | Daily Production Report | End-of-day production record. | ✅ SOP 10 |
| 🟤 | Raw Material Receipt Register | Log of all material received. | ✅ Register |
| 🔴 | QC Hold/Reject Register | Log of holds/rejects with reasons. | ✅ Register |
| 🚚 | Dispatch Register | Log of all dispatches. | ✅ Register |
| 💡 | SOP Improvement Register | Suggest and track SOP improvements. | ✅ Register |
G. 🚨 Emergency / Escalation
Call / inform Ram or Srinivasan immediately if:
- Machine breakdown
- Major quality issue
- Raw material shortage
- Wet / contaminated red soil
- Labour shortage
- Customer complaint
- Dispatch error
- Safety incident
Use the escalation message format in SOP 20. If unsure whether something qualifies — escalate anyway.
H. Weekly Supervisor Focus
Monday: Follow opening, planning and raw material SOPs.
Tuesday: Improve raw material separation and moisture control.
Wednesday: Focus on mixing and first 20 bricks approval.
Thursday: Focus on stacking, curing and hold/reject system.
Friday: Focus on dispatch, loading and customer visit handling.
Saturday: Submit SOP improvement suggestions.
📖 Full SOP index: sops/README.md · Spec: PRD.md